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Problems with blu-ray pop-up menus

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I made the mistake of tacking this question/problem onto another similar post, so here it is again for some:

 

I got this error message near the end of the disc build:

Blu-ray Error: "fatal error". Code: "6", Note: "Graphics buffer underflows.
- Failed to multiplex with maximum IG PTS: 54900000 (in 90kHz).

The blu-ray project I am working on is an 87 min live concert with about 8 other much shorter timelines.  The main menu has 6 buttons with a motion background.  There are few submenus as well, but the problem came when I started making pop-up menus for the various timelines.

This is the first project where I really had to explore the possibliltes and limitations of Encore's pop-up menus.  I burned a test disc with just a basic pop-up menu to see how the menu's opacity would look over the final video.  All the video assets were set to to transcode "Automatically".  All audio assets are blu-ray compliant Surround ac3's or 16-bit stereo WAV's so could be left as "Don't Transcode".  This disc burned perfectly.

I then went through the pretty involved process of making a final version of the main pop-up menus.  The main concert's pop-up menu has 5 pages (including page 0).  There are specific pop-up menus for other timelines, but those have no more than 2 pages.  None of the menus have more than 10 buttons.

I tried to burn the disc, and it came back with the error above.  After reading some other posts, I thought it was worth a try to delete the AuthorScriptHDMVSessions folder before starting a new burn since it was already filled with files from my test burn.  That didn't help.
 
Any insight or recommendations would be greatly appreciated.

Thanks.


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